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Hangzhou Softel Optic Co., Ltd.

Fiber Optic Splice Closure, Joint Splice Closure, Fiber Optic Closure manufacturer / supplier in China, offering China Supplier 12-24 Fiber Optic Joint Splice Closure, IP Qam HD Modulator/DVB-S2 Modulator, 1550nm Mini Optical Node Built-in Filter and so on.

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Supplier Homepage Product Optical Passive Series China Supplier 12-24 Fiber Optic Joint Splice Closure

China Supplier 12-24 Fiber Optic Joint Splice Closure

FOB Price: US $20 / Piece
Min. Order: 1 Piece
Min. Order FOB Price
1 Piece US $20/ Piece
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Port: Shanghai, China
Production Capacity: 50000PCS/ Year
Payment Terms: L/C, T/T, D/P, Western Union, Money Gram

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Basic Info
  • Model NO.: H003
  • Wiring Devices: Integrated Wiring
  • Cable Ports: 2-4 Ports
  • OEM ODM: Acceptable
  • Cable Diameter: Max 14mm
  • Warranty: 12 Months
  • Box Material: Modified Polymer Plastic
  • Transport Package: Standard Carton
  • Origin: Zhejiang, China
  • Type: Optical Fiber Distribution Box
  • Protection Grade: IP68
  • Application: Aerial, Duct, Burial
  • Itrem Certification: RoHS
  • Max.Capacity: 96
  • Item: Horizontal Fiber Closure, Distribution Box
  • Trademark: SOFTEL or manual
  • Specification: 280× 200× 90MM
  • HS Code: 85367000
Product Description
China Supplier 12-24 Fiber Optic Joint Splice Closure

Description

1. Mechanical seal: Excellent seal performance, reusable. Protection grade is IP68.
2. Installation method: Wall-mounted, pole-mounting, manhole
3. L× W× H: 280× 200× 90MM
4. Cable ports: 2-4 ports
5. Cable Diameter: Max φ 14
6. Max. Capacity (bunchy fiber): 96
7. Core capacity per tray: 12 or 24

Characteristic

1. Easy to re-enter Cable entry/exit ports
2. Pressure testing valve and earth deriving device
3. Intergrated seal, air tight and water proof Ideal for cable repair
4. RoHS compliant Can be used in through, branch or mid span splice locations
5. Suitable for aerial, underground duct or direct burial applications
 
 ItemParameters  
1                                  L×W×H  280×200×90MM
2Cable ports2-4 ports
3 Cable DiameterMax φ14
4Max.Capacity (bunchy fiber)     96
5  Core capacity per tray  12 or 24 Holds up to 96 fibers
Box materialModified polymer plastic 
1. Scope of application
This Installation Manual suits for the Fiber Optic Splice Closure (Hereafter abbreviated as FOSC), as the guidance of proper installation.
 
The scope of application is: aerial and wall-mounting. The ambient temperature ranges from -40 to 65ºC.
 
2. Basic structure and configuration 
2.1 Dimension and capacity
Outside dimension (LxWxH)280x200x90 (mm)
Weight (excluding outside box)1200g-1500g
Number of inlet/outlet portsmax. 4 pieces
Diameter of fiber cableΦ8-Φ14 (mm)
Capacity of FOSCBunchy: 6-96 (Cores)
 
2.2 Main components
No.Name of componentsQuantityUsageRemarks
1FOSC cover1 pieceProtecting fiber cable splices in wholeInternal diameter:
205x146 (mm)
2FOSC bottom1 pieceFixing reinforced core, fiber cable and FOSTInternal diameter:
205x146 (mm)
3Fiber optic splice tray
(FOST)
max. 4 pieces (bunchy)Fixing heat shrinkable protective sleeve and holding fibersSuitable for:
Bunchy:6,12,24(cores) 
4Integrated seal fitting1 setSealing between FOSC cover and FOSC bottom 
5Port plug2 piecesSealing empty ports 
6Earthing deriving device1 setDeriving metallic components of fiber cable in FOSC for earthing connection.Configuation as per requirement.
 
 
2.3 Main accessories and special tools
No.Name of accessoriesQuantityUsageRemarks
1Heat shrinkable protective sleeve Protecting fiber splicesConfiguration as per capacity
2Nylon tie Fixing fiber with protective coatConfiguration as per capacity
3Seal tape1 rollEnlarging diameter of fiber  cable which fits in with seal fittingConfiguration as per specification
4Hanging hook1 setFor aerial useConfiguration as per requirement
5Fixing device1 set Configuration as per requirement
6Earthing wire1 piecePutting through between earthing devicesTo put through while required
7Abrasive cloth1 pieceScratching fiber cable 
8Labeling paper1 pieceLabeling fiber 
9Special wrench1 pieceFixing octagonal nut (plastic) 
10Buffer tube
 
To be decided by customersHitched to fibers and fixed with FOST, managing bufferConfiguration as per requirement
11Desiccant1 bagPut into FOSC before sealing for desiccanting air. 
 
 
3.  Necessary tools for installation
3.1 Supplementary materials (to be provided by operator)
Name of materialsUsage
Scotch tapeLabeling, temporarily fixing
Ethyl alcoholCleaning
GauzeCleaning
 
3.2 Special tools (to be provided by operator)
Name of toolsUsage
Fiber cutterCutting off fibers
Fiber stripperStrip off protective coat of fiber cable 
Combo toolsAssembling FOSC
 
3.3 Universal tools (to be provided by operator)
Name of toolsUsage and specification
Band tapeMeasuring fiber cable
Pipe cutterCutting fiber cable
Electrical cutterTake off protective coat of fiber cable
Combination pliersCutting off reinforced core
ScrewdriverCrossing/Paralleling screwdriver
Scissor 
Waterproof coverWaterproof, dustproof
Metal wrenchTightening nut of reinforced core
 
3.4  Splicing and testing instruments (to be provided by operator)
Name of instrumentsUsage and specification
Fusion Splicing MachineFiber splicing
OT DRSplicing testing
Provisional splicing toolsProvisional testing
 
Notice: The above-mentioned tools and testing instruments should be provided by the operators themselves.
 
 
 
 
 
 
 
 
 
 
 
 
4.  Installation flow chart
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
The process of installing FOSC
Step One - Open the closure
 Cleaning the locale and determine where to install the FOSC and then place 


fiber cables required.
 Check whether the main components and accessories have been well prepared 
inside the package.
 Open the closure by demounting the fixing bolt (5 pieces) of the housing, then succeed 
in opening the closure. 
 See Drawing 1
Important issues: If the weather condition is not good enough, then a tent must be pitched
for waterproof and dustproof.

 
5.2  Step Two -Determine length of fiber cable to be fixed and stripped inside FOSC
5.2.1   . Fiber cable in 70mm length: the distance from seal fitting to fiber cable pressboard
. Fiber cable in 1720mm length: it is used to be winded and spliced after stripping.
    . Fiber with protective coat in 120mm length: the distance from the fixing point of fiber cable to the fixing point of FOST (fiber optic splice tray).
 . Fiber in 1600mm length: after stripping off the protective coat, it is to be winded inside the FOST after splicing with other fibers
5.2.2   See Drawing 2
Important issues:
Reserve enough length of fiber cable to be spliced.
Stripping length also could be decided by customer according to installation requirement.
 

5.3  Step Three - Strip off fiber protective coat of fiber cable and fiber
5.3.1  Strip off protective coat of fiber cable from the temp. locating mark with the cutter and the
stripper, please refer to Drawing 2 for stripping length. Stripping length also could be
decided according to installation requirement 
5.3.2  See Drawing 3. 
Important issues:  If it is difficult to strip off all the protective coat of fiber cable at one time,
  strip it off section by section to avoid fiber breakage.

5.4  Step Four - Separate fiber cores and prepare work prior to fixing fiber.
 Wind 2 layers of insulation tape on protective coat of fiber core. Meanwhile, get rid of
 the stuffing to separate fiber and clean them. Form a ring with the diameter of 100mm
 or so and fix it on the fiber temporarily by adhesive tape.
   This FOSC is provided with 2 inlet/outlet tubes, each of which suit for 1 piece of fiber
 cable with max. diameter ф14mm or 2 pieces of fiber cable with max. diameter
ф11mm. The corresponding port plug could be taken out according to number of fiber
 cable actually required. The max. number of fiber cables with diameter ф11mm to be installed is 4.
   5.4.3  Reserve reinforced core in 30mm length and cut off the unnecessary ones.
5.4.4  See Drawing 4
Important Issues: Cut off reinforced core with a special cutting plier.  

 
5.5  Step Five - Fix reinforced core and fiber cable
5.5.1  After deciding number of fiber cable inlet/outlet, demount the nut and gasket of the
corresponding inlet/outlet tube. Insert them into fiber cables in sequence, which are to be
inserted into inlet/outlet tube then.
 Fix fiber cable to fixing device of fiber cable (while diameter of fiber cable is small,
   enlarge the diameter with insulation tape), then fix the reinforced core to the fixing device
of the reinforced core.
Push the first gasket into inlet/outlet tube, then enlarge the diameter of fiber cable with
seal tape (to fit in with internal diameter of inlet/outlet tube). Then push the second
gasket and the seal tape into inlet/outlet tube, which is to be tightened with octagonal
nut.
See Drawing 5
Important issues: before the seal tape is used for enlarging the diameter of fiber cable, it should be scratched and to be cleaned with abrasive cloth and ethyl alcohol.

5.6  Step Six - Splice fibers
5.6.1 Follow user manual of fusion splicing machine to splice fiber.
Important issue: pay attention to the twist and bend of fiber.
 
 Step Seven -Install heat shrinkable protective sleeve and house fibers
5.7.1  When having completed splicing the fibers, the first fiber ring should be housed
on the farthest side of FOST, the remaining fiber should be winded, forming a ring
with diameter not less than 80mm. then put it into FOST (Fiber Optic Splice Tray)
 together with heat shrinkable protective sleeve.
( Firstly fix heat shrinkable protective sleeve into the slot, then enlarge the diameter of
fiber ring properly.)
     5.7.2  see Drawing 6
Important issue: pay attention to the twist and bend of fiber.
 
Step Eight - Check up comprehensively
To ensure the technical requirements, the following instructions must be followed:
Fibers with protective coat are fixed with nylon tie at the entrance of FOST.
Grommet should be pressed from inside to outside in order to properly install FOST.
Check whether the internal tighteners and bolt of reinforced core is well tightened
Check whether integrated seal fitting is installed neatly and smoothly without any breakage. If not, level it up with seal tape.
See Drawing 7.
Important issues: If any problems occur, they should be solved right away.

5.9  Step Nine - Install FOSC housing
5.9.1  Tighten fixing bolts of the housing
5.9.2  Tighten octagonal nuts
5.9.3  Either wall mounting or aerial mounting is possible according to the actual installation
requirement.
Wall mounting application: fixing device for wall mounting should be installed at the
bottom of FOSC, which is to be fixed with plastic intumescent screw and bolts.
Aerial mounting application: fix hanging hook on the wall.
5.9.3.  See drawing 8
Important issues: 1. Clean the housing
        2. Tighten bolts in sequence.
 

6. Fiber Optic Splice Closures (FOSC) inspecting and testing items
Inspecting  itemTechnical RequirementsInspecting type
Routine test (Before leaving factory)Type test
PackageEach small package contains one fiber optic splice closure, together with its accessories, tools, installation manual and packing list.full 
 
 
At least 3 sets sampled each time
 
AppearanceIntact in shape, no burrs, bubbles, chaps, pores, warps, impurities and other defects, all background colors should be even and continual.
SignThere is a clear sign on the housing, such as name and model of the product, etc.
Fiber storage deviceThe fibers reserved are to be winded in fiber optic splice tray (FOST), the length of fibers housed in FOST is >1.6m, the curved radius is >30mm. During the installation and maintenance, there should be no attenuation on fibers.   
 
 
At least 3 sets sampled each time
 
Electrical jointing deviceInside FOSC: metallic components of fiber cables has the functions of electrical putting through, earthing connection and disconnecting. It is possible to install earthing deriving device outside the housing
Sealing performanceAfter sealing according to the stipulated operation procedures, the injected air pressure is 100KPa±5Kpa, when immersed in clean water of normal temperature for 15 minutes, there should be no air bubbles, then observed for 24 hours, there should be no change of air pressure.
Re-sealing performanceAfter reopening and resealing according to the stipulated operation procedures, the injected air pressure is 100KPa±5Kpa, when immersed in clean water of normal temperature for 15 minutes, there should be no air bubbles, then observed for 24 hours, there should be no change of air pressure.
PullBearing pull is >= 800N at axle orientation, there should be no breakage on the housing.
PunchingBearing pressure of 2000N/10cm for 1 minutes, there should be no breakage on the housing
ImpactBearing impact energy of 16N•m, 3 times of impacts there should be not breakage on the housing
BendingThe spot between the FOSC and seal fitting can bear bending tension of 150N at bending angle of ±450 for 10 circles, there should be no breakage on the housing 
 
 
 
 
TorsionBearing torsion 50N•m, 10 circle at torsion angle±900,
There should be no breakage on the housing.
Temperature circleInjected air pressure of 60KPa±5 KPa, the temperature circle ranging from -40ºC~+65ºC, 10 times of the circular tests (one circular consists of high temperature for 2 hours + indoor temperature for 2 hours + low temperature for 2 hours + indoor temperature for 2 hours ) when the pressure declines, the amplitude is <=5Kpa, immerse the swatch in clean water of normal temperature for 15 minutes, there should be no air bubbles.
Voltage resistance strengthAfter sealing the FOSC according to the stipulated operation procedures, immerse it in clean water of normal temperature in 1.5m depth for 24 hours, there should be no breakdown or arc over between the metallic components of the FOSC, between metallic components and the ground at DC 15KV for 1 minutes.
Isolating resistanceAfter sealing the FOSC according to stipulated operation procedure, immerse it in clean water in 1.5m depth for 24h, the isolating resistance between the metallic components of the FOSC, between the metallic components and the ground should be >= 2×104MΩ.
 
 
 
 
 
 
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